Gaylord Boxes
Heavy-duty bulk containers for industrial shipping, storage, and everything in between. Used and new options available.
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What is a Gaylord Box?
A gaylord box (also known as a bulk bin, pallet box, or tote box) is a large corrugated container designed to sit on a standard pallet. Typically measuring approximately 48″ × 40″ × 36″, these heavy-duty boxes can hold thousands of pounds of material.
Originally used in industrial and manufacturing settings, gaylords have become essential in logistics, recycling, agriculture, and retail operations. Their large capacity and pallet-compatible dimensions make them incredibly efficient for bulk handling.
At Arlington Boxes, we carry both used and new gaylord boxes in various wall strengths and configurations. Our used gaylords are inspected for structural integrity and offered at significant savings over new.
Used vs. New Gaylords
| Feature | Used Gaylords | New Gaylords |
|---|---|---|
| Price | $5–$12 each | $15–$25 each |
| Condition | Inspected, graded | Pristine |
| Strength | 80-100% of original | Full rated capacity |
| Availability | Usually in stock | 3-5 day lead time |
| Best for | Storage, shipping, recycling | Food-grade, demanding loads |
| Min. order | None | 10 units |
| Custom sizes | Subject to availability | Available to order |
| Printing | May have existing printing | Plain or custom print |
Gaylord Box Types
Standard 4-Wall Gaylord
The industry standard. Fits perfectly on a standard pallet. Ideal for bulk storage, shipping, and warehouse operations.
- ▸ Bulk product storage
- ▸ Shipping large quantities
- ▸ Warehouse organization
- ▸ Moving & relocation
Heavy-Duty Gaylord
Extra-strong construction for heavy or dense materials. Triple wall corrugation provides superior protection and stacking strength.
- ▸ Heavy parts & materials
- ▸ Industrial manufacturing
- ▸ Metal components
- ▸ High-density products
Full Bottom Gaylord
Features a solid, reinforced bottom panel instead of flaps. Prevents small items from falling through and provides a flat stacking surface.
- ▸ Small parts storage
- ▸ Scrap collection
- ▸ Agricultural products
- ▸ Recycling operations
5-Wall Gaylord
Larger than standard with a fifth wall for added depth. Perfect when you need extra capacity without sacrificing pallet compatibility.
- ▸ Bulky lightweight items
- ▸ Textile & clothing
- ▸ Foam & insulation
- ▸ Oversized products
Industries That Use Gaylords
Manufacturing
Store work-in-progress parts, collect scrap materials, and ship finished products in bulk. Gaylords are essential on the factory floor.
Recycling & Waste
Collect sorted recyclables, baling feedstock, and commingled materials. Full-bottom gaylords prevent small items from falling through.
Agriculture
Harvest and transport produce, store bulk seeds and feed, and organize seasonal supplies. Wax-coated options available for wet products.
Automotive
Store and ship heavy auto parts, organize returns processing, and manage inter-plant transfers of components and assemblies.
Warehousing
Bulk storage for inventory, returns processing, and warehouse organization. Gaylords stack efficiently and maximize vertical space.
Retail & E-Commerce
Inbound bulk receiving, returns aggregation, and overstock storage. Gaylords simplify handling of large product quantities.
Gaylord Accessories
Pallet Base
Standard 48×40 wood pallets to support your gaylords. Used or new options available. Every gaylord needs a pallet base for safe handling.
Liner Bags
Polyethylene liner bags that fit inside gaylords to protect contents from moisture, dust, and contamination. Essential for food and clean applications.
Pallet Caps / Top Sheets
Flat corrugated sheets that sit on top of loaded gaylords to protect contents and enable clean stacking.
Stretch Wrap
Secure gaylords to pallets during transport with stretch wrap. We carry multiple gauges and widths for different applications.
Corner Protectors
Cardboard edge protectors that reinforce corners during strapping or stretch wrapping. Prevent compression damage during transit.
Divider Inserts
Custom-cut corrugated dividers that fit inside gaylords to separate and organize contents. Ideal for parts storage.
How to Choose the Right Gaylord
Consider Weight
Standard double-wall gaylords handle up to 2,000 lbs. For heavier loads, choose triple-wall (3,500+ lbs) or reinforced options.
Check Compatibility
Ensure the gaylord dimensions match your pallet size and fit your forklift or pallet jack. Standard 48×40 fits GMA pallets.
Evaluate Contents
Small items? Choose a full-bottom gaylord. Wet products? Consider a liner bag. Heavy parts? Go triple-wall.
Used vs New
For internal use, storage, and non-customer-facing applications, used gaylords save 50-67%. New is better for food-grade and high-visibility applications.
Volume Needs
We offer volume pricing on 25+ gaylords with additional discounts at 100+ units. Set up recurring orders for the best rates.
Gaylord Box Questions
Why are they called gaylord boxes?
The name comes from the Gaylord Container Corporation, which was one of the first manufacturers to produce these large bulk containers. The name stuck and became an industry-standard term.
Can used gaylords be stacked?
Yes, but stacking ability depends on condition and wall strength. Our inspected used gaylords can safely stack 2-3 high when loaded within their rated capacity. Triple-wall gaylords offer the best stacking performance.
Do gaylords come with pallets?
Pallets are sold separately. We carry matching 48×40 used pallets that pair perfectly with our gaylords. Many customers order both together.
Can I sell my used gaylords back to you?
Absolutely. Our buy-back program pays $3-15 per gaylord depending on condition and wall type. We also pick up at your location for free on qualifying quantities.
Do you deliver gaylords?
Yes. We deliver gaylords throughout the DFW metroplex with our fleet of flatbed and box trucks. Liftgate service available for locations without loading docks.
What is the difference between 4-wall and 5-wall gaylords?
A 4-wall gaylord is the standard box shape with 4 sides. A 5-wall gaylord has an extra panel that increases depth and capacity. 5-wall gaylords are typically taller (40" vs 36") and hold more volume.
Need Gaylords in Bulk?
We offer volume discounts on large orders. Whether you need 10 or 1,000, we can fulfill your order.